Parts Lists for Models 400-KB

Exploded View Diagram

Replacement Parts List

 

Item Number	Description	Quantity	Part Number
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 34a 34b 35 36 37 38	Inner Plate   Pressure Seal   Rotor Bearing   Rotor Bearing Lock Ring Rotor Pinion Gear Key Pinion Gear Pinion Gear Lock Ring Rotor Housing Gasket Rotor Housing   Rotor Sleeve Alignment Dowel Rotor Vane End Plate   Pressure Seal   Rotor Bearing End Plate Bolt Retainer Cap Gasket Retainer Cap Retainer Cap Bolt Gear Housing Gear Housing Bolt Gear Housing Bolt Drive Shaft   Double Row Bearing   Lock Ring Key Housing Adapter Gear Housing Seal Key Drive Gear Drive Gear Lock Ring  Housing Adapter Bolt Bendix   For 400-KB   For 400-KB-LH6   Spring   Pilot Screw Bendix Housing     Pilot Bearing Lock Washer Bendix Housing Bolt	1 1 1 1 1 2 1 1 2 1 1 4 5 1 1 1 6 1 1 4 1 4 2 1 1 1 2 1 1 1 1 1 12 1 1 1 1 1 1 6 6	402-3 502-40 251-15 251-17 402-R4-2 251-R14 404007 251-R13 403-12 402-1 401-6-1 502-13 251-25 402-2 502-40 251-15 251-19 251-4 251-8-2 251-14 251-RDB-3 251-21 251-22 601-R36 CS-18 CS-47 301-19 601-30 601-R41 301-R8 404008 601-R40 401-29 301-9-RH4 301-9-LH6 CS-55 CS-8 301-5B 301-11A 301-26 301-28

(Parts indented after an Item may be ordered with that item as a subassembly.)

Field Service Without Removal From The Engine

1. The interior of the air motor of the model 400-KB can be exposed for cleaning and rotor vane (item 13) replacement without removing the starter from the engine.

2. Remove eight end plate bolts (item 17). Then insert two of these bolts into the threaded holes in the end plate for use as a "puller".

3. Remove the end plate by progressively tightening the two bolts until the end plate is free to remove by hand.

4. Inspect for dirty parts, rust, foreign objects, vane wear, and freedom of rotation. Rotation will not occur if the starter pinion has engagement with the flywheel ring gear. It may be necessary to remove the starter from the engine if this condition exists.

5. Clean all exposed parts and replace the rotor vanes (item 13) as necessary.

Disassembly and Assembly

1. Before disassembly, mark the mating surfaces of the housings. During reassembly, align the housings to these marks.

2. Refer to the exploded view for disassembly and assembly. Assemble the parts in the directions and relative positions as shown.
   Note: The directions of the rotor housing (item 10), rotor sleeve (item 11), and two rotor housing gaskets (item 9) are shown for standard right had rotation starters. For left hand rotation starters, the directions of these four parts are opposite from the exploded view.

3. Lubricate the gears (items 7, 31), thrust washer (item 236, and pilot bearings (items 23, 37) with Texaco Multipurpose 2 grease or equal.

Installation

Refer to PSI Bulletin Number STR-04.

Parts Ordering Information

1. Use PSI authorized replacement parts only.

2. Specify complete starter part number and serial number when ordering replacement parts:

   Part Number:  400-KB-LH6
   400-KB is the Model Number and LH6 is the drive Number

    

3. Order by PSI part number and description from the Replacement Parts List.

4. Order from your nearest PSI dealer for from the PSI factory.

For more information or questions, please call Toll Free (800)392-3602 or contact sales@psiautomation.com.

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